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How to Replace an Audi G28 Engine Speed SensorCharles the Humble Technician shows how to replace the G28 Engine Speed Sensor. This sensor is situated on the outside of the transmission, above the flywheel gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer located in the instrument cluster.1. Engine Speed SensorIt is located on the outside of the transmission just above the flywheel ring gear the G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 using the grey wire. The ECU uses this information to control fuel and boost. It also sends an indication to the G5 Tachometer in instrument cluster.The sensor is used as a reference for comparing with the G40 Camshaft Position Sensor. The ecu must be aware of when the crankshaft has reached TDC, and the position of the camshaft, so that it can activate the spark and injectors.If this sensor fails to function, the ECU will display an error code P00160. This means that the Crank Shaft is out of alignment with the Intake Camshaft. It could also indicate a chain stretch or a jumpy chain link in the upper timing chain. However, the error code won’t appear on its own without additional information from other sensors (G4 and G40).Testing is a bit tricky because there are two connector pins and they have different functions but the most effective method of testing it is to measure the resistance between the sensor and the ECU. It should read about 1000 ohms when the sensor is at full operation. Check for signs of coolant, or oil in the connector bay if you are experiencing problems with this part.2. InjectorsYesterday, as i was accelerating off the highway paytoll at maximum speed I noticed a massive drop in power. It was as if the engine had run out of gas. Or, my injectors were not firing. I pulled out the spark plugs this morning and found that 3 were soaked in gasoline, and the fourth was dry. I put tissue over each injector hole and when i start the engine with no sparks, the three with gazoline jump out. The 4th one stays closed. I checked the ground connection of ECU pins 14,30 and 48/55. I got zero ohm. I’m assuming that the issue is in another location.I also tried to reset the PID with no success. The car will start when the G28 is unplugged, and it is running fine with the G28 plugged in. However the intermittent misfire issue persists at higher RPM. The temperature sensor for coolant (G62) shows the wrong temperature value of -49c, even if I unplug it. I also noticed that the oil gauge in the cockpit shows 2 bars when the actual pressure is 0.I don’t know what to do. I believe that I’ve eliminated everything else. But i’m worried that i might have missed something. Let me know if you have any ideas! TIA!3. audi key fobs on the g28 is activated by a signal sent from the RPM sensor. The GM-style transmitter functions similarly to the G4 sender, and both operate on the 80,100,200, UrS, and RS2 vehicles. You can easily find an extra in a wrecking shop or parts store. It is simple to test them: simply switch your DMM into resistance mode and determine the distance between pins 1 and 2 (with the bump on the connector’s edge facing upwards). They must be infinite Ohms.4. ECUThe ECU in our 20vt turbo (3B AAN ABY) engines requires to know both the speed and position of the crankshaft to determine timing of fuel injectors, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you encounter a problem with either of these sensors, the diagnostic scanner will show codes that could lead to the engine shutting down.A damaged G28 sensor could cause an inaccurate speed counter for your gearbox and a gearbox which shifts more quickly than normal, and/or a misfire while in the gear. If you have any of these issues it is most likely that your sensor is going bad and should be replaced. They’re cheap and easy to find, especially when they’re an Bosch model like ours. Alternatively, the GM version of this component is also a good choice.5. TachometerA malfunctioning engine speed sensor could be the cause of numerous problems in your car. It’s an essential component of the transmission of your Audi since it sends information to the ECU regarding how fast or slowly the engine is spinning. When this sensor fails, it could affect the performance of the transmission as well as the rest of the car’s components.The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It transmits a signal via a gray wire to the ECU pin T55/49. The ECU uses this signal to control the flow of fuel and boost as well as timig. It also sends it to the G5 Tachometer in instrument cluster. You can test for sensor failure by examining the continuity from the sensor to the tachometer. Also, you can examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 as well as pin T26a/12. You should see approximately 1000 ohms resistance between those points. This part is common across the Audi 80-100-200-RS2 series, starting from the 1985 MC up to the 1997 UrS AN and 1995 RS2 DU You may also find good ones in wrecking yards.
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